Production Problems
Solving Manufacturing Challenges: Fastener Production Support. Diagnose threading, stripping, corrosion issues with SST’s engineers. Get actionable fixes for assembly line efficiency & product integrity.
3 major production line problems | 48 hours of extreme stop loss
🦷 Rotten threads (42%)
💥 Cracking of the head (35%)
🛢️ Electroplating peeling (23%)
🦷 The case of rotten thread
The root cause
insufficient ductility of the material (67% 1008 steel)
mold r-angle design error (± 0.02 mm over-tolerance)
Procedure of rescue delivery
1. Received faulty component →2. Reverse modeling by 3D scanning (4H)
3. Spectral analysis of materials (2H)→4. Modification of die parameters (6h)
5. Trial production verification →6. Batch rework (total time ≤36h)
Case data
A new energy automobile enterprise M10 screw rotten teeth
original defect rate: 11.3% → corrected: 0.7%
cost savings: $370,000/month
My factory VS. traditional factory
The solution
The cycle of traditional firms
Our period
Qualified rate of rework
Rotten teeth of screw thread
5-7 days
48 hours
99.2%
Cracking of the head
3-5 days
24 hours
98.8%
Comparaison avec les concurrents
Étape
Fabricants traditionnels
Notre proposition
Méthodes de diagnostic
Jugement d’expérience expert
Couplage des modèles d’ia et de mégadonnées
Analyse des matériaux
Envoi pour analyse externe (2 jours)
Spectromètre autonome (20 minutes)
Transport de retour au travail
Retour effectué par le client
SF Express collect
Let the professional team escort your design
Submission of requirements →10-minute top speed quotes →36 years experience in team escort production