New Energy Battery Module Project
Secure & Reliable Fastening Solutions for New Energy Battery Packs. SST offers specialized screws, busbar hardware & insulating components engineered for lithium-ion battery module assembly, ensuring safety & performance.
Simulated battery pack life cycle corrosive environment beyond IEC 62133
36 years general work team check, 100% simulation of actual combat environment, from the source to eliminate the risk of broken head/sliding teeth.
800V high voltage platform screw insulation revolution
Ceramic coating + alumina composite process, breakdown voltage > 3000V, the cost is only PEEK material 1/3
High Voltage System technology
🔹Anti-arc design：hread angle smooth processing (patent no. ZL2023XXXXXX)
🔹Intelligent warning：built-in RFID temperature sensor screw (optional)
🔹Quick Replacement： Uniform Interface Design, maintenance time reduced by 60%
Power Battery know-how
✅Anti-electrolyte corrosion： dacromet coating + sealing ring dual protection
✅Anti-seismic structure design： Step Screw + pre-coating anti-loosening process
✅Rapid heat conduction scheme： thermal conductivity of copper-aluminum composite screws > 200W/m · K
Texture | Specific strength | Electrical conductivity | Cost comparison |
7075 aluminium alloy | ★★★★☆ | ★★★☆☆ | -35% |
TC4 titanium alloy | ★★★★★ | ★★☆☆☆ | +40% |
Green manufacturing with every screw traceable
100% green electricity production, the whole process of carbon footprint tracking, to meet the EU CBAM requirements
Green Smart Manufacturing Standard
✅Photovoltaic power supply accounted for 62%
✅The recycling rate of waste water is 98%
✅Packaging material is 100% degradable
Strict Quality Control
36 years general work team check, 100% simulation of actual combat environment, from the source to eliminate the risk of broken head/sliding teeth.
From experimental prototypes to GWh-class production, the price ladder plummets
Sample delivery in 48 hours, 15% rebate for volume orders, support for VMI inventory escrow
New Energy Price Commitment
🔹1.YEAR reduction agreement: 8% unit price reduction for every 50% increase in annual purchasing volume
🔹2. mold sharing: the same platform model sharing mold 0 cost
🔹3. Old Recycling: retired battery pack screw dismantling service free of charge
Custom Pricing
Free sample verification, maximum 15% refund after mass production, product price commitment signed online
Stage | Unit Price | Lead Time | Exclusive rights and interests |
Samples (1-10) | $ XX.XX | 3 days | Free of mould fee |
Small Batch (1000) | $ XX.XX | 7 days | Send the Destructive testing |
Mass production (100,000 +) | $ XX.XX | 15 days | General factory acceptance in factory |
Crisis response faster than battery self-ignition
Quality Problems 2 hours to lock the root cause, emergency shortage 4 hours inter-warehouse allocation
Types of questions | Response time | Solution criteria |
The accident of stopping the line | 30 minutes | Priority Replenishment by air freight |
Bad Batch | 2 hours | Full replacement + compensation |
Process optimization | 24 hours | Engineer on-site solution |
Power Battery exclusive protection
✅Regional Safety Stock：set up emergency warehouse in Yangtze River Delta and Pearl River Delta
✅Interest-free period support：90-day period for strategic customers
✅Technical co-construction program： free DFM design training
New Energy Testing System
UL1642/IEC 62619 Battery safety certification with support for UN38.3 transport testing
01.
Raw material RoHS + REACH test
Strictly Control 25 kinds of harmful substances, double certification escort global market access
02.
Process X-ray inspection
There is no place to hide the micron-level defects, and the detection accuracy reaches the ASTM E1444 standard
03.
Insulation resistance test of finished product > 100 m ω
500V Megohm meter check, insulation barrier withstand 3000V high voltage impact
Production Process
Intelligent optimization process, precision intelligent manufacturing each fastener
Products
Build Your Custom Solution in 3 Steps
1. Select Your Groove Type – Optimize for Strength or Flexibility
Choose from 10+ engineered groove profiles – from standard V-grooves for general applications to specialized T-slots for heavy machinery.
Our CNC machining ensures ±0.005mm tolerance for perfect load distribution.
Pro Tip: 90% of industrial clients select helical grooves for vibration resistance.
2. Choose Tooth Type: Precision Cutting or Smooth Engagement
Select triangular teeth for high-speed cutting (ideal for aerospace alloys)or rounded teeth to reduce wear in repetitive assembly (common in automotive).
Custom tooth pitch options available – Our engineers recommend 2.5mm pitch for 80% of polymer applications.
3. Design Your Head Shape: Functional Aesthetics Meets Installation Efficiency
From low-profile hex heads (ISO 4762) to tamper-resistant Torx designs, select shapes that align with your tooling ecosystem.
Pro Tip: 70% of clients pairing button heads with recessed grooves reduce installation time by 40%.
Precision-engineered from concept to delivery: Streamlined 5-stage process with 1-hour response, 72h prototyping, and ISO-certified quality control.
1.Upload Drawing
Submit CAD/PDF drawings or send samples online.
2. Your request
Shape, material, surface finish, quantity, size。
3. Rapid Prototyping
CNC precision machining + 3D printing synchronous start-up, 72 hours to deliver functional samples。
4. Provide a report
To provide you with a customized product inspection report and production cost forecast.
5. Mass Production & QC
The whole process of digital production, every 500 pieces of full inspection once, support SGS third-party inspection, 7-15 days to complete order delivery.